In-house design
Products are conceived and engineered within Falcon Design, giving the team direct control over function and refinement.
FALCON DESIGN
The Blue Group manufacturing arm
Designed here.
Made here.
Falcon Design is The Blue Group's manufacturing arm—turning practical ideas into UK-designed products, precision components and complete systems.
Manufacturing with purpose
Engineering shaped around the user.
Falcon Design develops products in-house, engineers them for the UK market and supports them for the long term. The result is manufacturing driven by function, usability and continual improvement.
Made in the UK
Core Falcon products are designed and manufactured in the UK, from precision systems to durable polymer components.
Purpose-built innovation
The Forward Charging System was developed specifically around the needs of UK straight-pull rifle users.
Long-term support
Falcon products are backed by the lifetime DTTM warranty—practical support after the product leaves the workshop.
Forward Charging System
A UK-first idea, engineered into a complete system.
The Falcon Design FCS places the charging handle at the front of the handguard and acts directly on the bolt-carrier group. It gives UK straight-pull Section 1 rifles a more natural, efficient operating position.
The handguard is also available separately and is compatible with Mil-Spec AR15 receivers.
Designed as systems
A focused product range.
Falcon applies the same approach across complete rifles, component systems and competition accessories: solve a genuine problem, simplify the user experience and manufacture for repeatable performance.
Rifles
UK-designed straight-pull rifles built around Falcon's Forward Charging System.
Explore rifles ↗
Handguards and controls
Forward-charging handguards and charging handles engineered as compatible, practical systems.
Explore components ↗
Lower Parts Kit
UK-made AR-15 pins and springs in 303 stainless steel, with a hard-wearing Tuffride finish and M3 steel springs.
View the kit ↗
From need to finished product
A manufacturing mindset.
Falcon's product range shows a practical development loop: identify the user's problem, engineer a robust response, manufacture it consistently and support it throughout its working life.
DEFINE
Start with the user
Product development begins with the operating problem and the environment in which it must perform.
DESIGN
Engineer in-house
Control of the design allows Falcon to refine fit, ergonomics, compatibility and manufacturability together.
MAKE
Manufacture in Britain
Precision metalwork and durable polymer components turn the engineering work into repeatable products.
SUPPORT
Stand behind it
The DTTM warranty closes the loop with direct, long-term support from the people behind the product.
Lifetime DTTM warranty
Built to be used. Backed for life.
Falcon Design covers its products with the lifetime DTTM warranty. If something goes wrong, customers have a direct route back to the team that designed and manufactured it.
Warranty details ↗Continue to Falcon Design
See the products. Meet the manufacturing team.
Visit Falcon Design to explore the current product range, buy online or contact the Hampshire team about a product or manufacturing enquiry.